Servicing and maintenance solutions for your engines and systems
Extended Durability and Reliable Performance for Cat, MaK and Other Engine Brands
To ensure your engines and systems remain powerful and reliable, we perform all maintenance and repair work for you with expertise as a full-service provider. We are fully equipped for the task: At our largest production and maintenance site in Achim near Bremen, engines and systems are outfitted, modernized, repaired, and tested on our test rigs.
Available for you 24/7
Germany
International
Key benefits for your organization
Extended Lifespan
Regular, professional maintenance is key to ensuring a long lifespan for your machines and systems. Early intervention to fix wear or potential issues prevents small defects from causing significant damage, extending equipment usability and optimizing return on investment.
Enhanced Operational Efficiency
Well-maintained machines operate more efficiently. They consume less energy and deliver optimal performance. This not only leads to cost savings but also enhances productivity.
Reduced Downtime
Unexpected equipment failures often result in high costs, from halted production to urgent repair work. Preventive maintenance and timely repairs help avoid these scenarios. Identifying potential problems early ensures repairs can align with planned downtimes, minimizing operational disruptions.
Reduced Costs with Preventive Maintenance
Initially, regular maintenance may seem like an added expense, but it significantly reduces costs in the long term. Large-scale unplanned repairs and early equipment replacements are generally far more expensive than routine maintenance. Enhanced efficiency also lowers energy consumption and costs.
Original Replacement Parts
With our repair programs, only genuine spare parts are used, designed specifically for your equipment. This guarantees maximum performance and perfect compatibility.
Zeppelin Power Systems Services
Regular inspections, maintenance, and overhauls keep downtime to a minimum
We take care of your engines and offer comprehensive maintenance and servicing for Cat and MaK engines. Routine inspections and maintenance allow us to detect and address potential engine issues early on. Regular care not only extends the lifespan of individual engine components but also reduces the frequency of failures caused by wear and tear.
Well-structured maintenance plans play a vital role in maximizing engine longevity
With our detailed maintenance plans, we ensure that your engine receives the necessary servicing after a specific number of operating hours. This is crucial for detecting wear early, avoiding costly repairs, and extending the engine's lifespan. We regularly inspect and maintain all components before serious issues arise. Our maintenance plans ensure that nothing is overlooked, allowing your engine to operate under optimal conditions.
Maintenance in our certified workshop or directly on-site and onboard
We offer flexible maintenance options either in our specialized workshops in Hamburg and Achim or at your site. Using advanced technologies and expertise, we ensure thorough inspections and overhauls of engines and components in our workshops. When required, our skilled technicians provide on-site or onboard maintenance and repair services globally.
Remote diagnostics for unplanned maintenance and breakdowns
In the case of unplanned maintenance or repairs, we begin with a thorough diagnosis to evaluate the issue and create a customized proposal.
Are you interested in consulting with us and gaining more information?
Proper maintenance of your engine is essential for long-term performance and reliability
Caterpillar and MaK engines, along with Zeppelin Power Systems solutions, are built for efficient, reliable operation and exceptional durability. To maintain these standards, we provide the following high-quality maintenance services.
Regular Inspections
Routine inspections and maintenance are essential for identifying potential problems early. This involves inspecting for leaks and assessing damage or wear on parts like seals, bearings, and belts.
Maintenance in accordance with the manufacturer's specifications
Maintenance is scheduled based on operating hours in line with the manufacturer's guidelines. Following these recommendations guarantees proper servicing and optimal machine performance. We provide a detailed maintenance report, outlining completed tasks, detected issues, repairs performed, and suggested future service intervals.
Replacement of air and oil filters
Ensuring the engine has clean air and oil is crucial. Regular checks and timely replacement of air and oil filters are recommended.
Lubricant and coolant diagnostics
Our preventive lubricant and coolant diagnostics are key to extending the lifespan of engines and systems. Regular checks and renewal of lubricants ensure that moving parts operate smoothly, reducing wear and tear. Additionally, a properly maintained cooling system prevents overheating and requires periodic cleaning.
Use of genuine spare parts
Using premium spare parts enhances machine reliability and minimizes the likelihood of breakdowns. Our skilled professionals guarantee correct installation and maintenance of components, maximizing machine uptime.
Looking for more information? We’re here to help.
Cat Financial
Fix It Now, Pay Later
Repair Financing Through Cat Financial
Repairs almost always come unexpectedly and unplanned. To help you manage the costs more comfortably, Cat Financial offers financing options for repairs and spare parts.
For invoices starting at €10,000, you can conveniently pay in 6 or 12 monthly installments—completely interest-free and with no down payment.
We’ll be happy to provide you with an offer!
Maintenance and Servicing for Engines Across Various Industries
Zeppelin Power Systems provides comprehensive maintenance and servicing for engines in the power & heat, marine, industrial, and rail sectors to ensure the reliability and efficiency of your operations. Regular maintenance ensures that engines operate at peak performance, minimizes downtime, and extends the lifespan of your equipment. A thorough maintenance plan includes preventive inspections to check critical components for wear and damage. This involves inspecting and replacing lubricants, filters, and seals, as well as cleaning engines to prevent deposits that could impair operation.
Marine
Maintaining ship engines in the Marine sector is vital for ensuring operational reliability and safety on the water. Routine tasks, such as filter replacement and checks on cooling and lubrication systems, minimize the risk of breakdowns and prolong engine life. Preventive maintenance is particularly critical in the marine industry to avoid costly repairs and unforeseen downtime.
Power & Heat
Reliable functionality of gas and diesel units is critical for uninterrupted power and heat generation. Maintenance activities, including the inspection and calibration of generators and heat exchangers, optimize performance and efficiency. Routine checks allow for early detection of potential problems, minimizing downtime and increasing operational reliability.
Industry
In industrial production, engines are critical components that require continuous maintenance. Tasks such as checking gearboxes, bearings, and drive shafts, along with regular lubrication and cleaning, ensure smooth operation. Proactive maintenance strategies help improve efficiency and reduce unexpected downtime.
Rail
As the backbone of modern transportation, rail vehicles demand precise and forward-thinking maintenance strategies. Zeppelin Power Systems provides extensive services, including the inspection and servicing of locomotive drives and onboard systems. Through continuous condition monitoring, diagnostics, and focused maintenance, we ensure maximum performance and reliability of rail vehicles.
Zeppelin Power Systems Services
Explore additional service options
order spare parts
We offer a wide selection of genuine Cat spare parts. Delivery within 24 hours.
Cat Repair Options
Optimize your operating costs with customized repair packages for your drives.
Customer Value Agreements
With our Customer Value Agreements, you decide which services you need and customize them to suit your requirements.
Extended Service Coverage (ESC)
We offer a variety of customized protection options for new, used, and refurbished Cat engines.
Turbocharger Service
We take care of turbochargers from Cat, MaK, Napier, and KBB, offering comprehensive repair and retrofit services.
Test rig
On our modern test rig, we perform test runs for all mechanical and electrical performance tests up to 6,000 kWel.
Oil and Coolant Analysis
In our in-house laboratory, we conduct precise oil and coolant diagnostics for diesel and gas engines.
Mobile Load Bank
With our mobile load bank, systems from all manufacturers can be tested, including full load testing of generators up to 1 MW.
Technical Trainings
Enhance your expertise with our practical training sessions.
Looking for support? We are happy to help.
Zeppelin Power Systems Services
Customized Services for Every Industry
Zeppelin Power Systems Resources for Services
Brochures and certificates for our service offerings available for download
Test rig - Reliable tests and precise analyses | Zeppelin Power Systems-You can find more information about our test bench in the brochure
You can find more information about our test bench in the brochure
Zeppelin Power Systems Portfolio
Explore more from the Zeppelin Power Systems portfolio
Power & Heat
Oil & Gas
Rail
© 2025 Zeppelin Power Systems GmbH