Robust Cat Engines for Demanding Rail Applications
Powerful Performance, Compact Design: Our Cat Diesel Engines for Shunting Locomotives
Shunting locomotives are essential for efficient rail freight transport and industrial applications. Their maneuverability, high tractive effort, and independence from electric power grids make them ideal for short-distance operations, in stations, on factory railroads, or at border crossings where different power systems are used.
Zeppelin Power Systems offers tailored drive solutions with Cat diesel engines, specifically optimized for the unique requirements of shunting locomotives. These engines combine a compact design with high power density and reliability. Supported by an extensive service portfolio – from maintenance and modifications to retrofitting and fast spare parts availability – we ensure the smooth operation of your shunting locomotives.
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Key benefits for your organization
Proven Reliability
Our Caterpillar diesel engines are known for their reliability, durability, and high power density – making them perfect for the demanding requirements of shunting operations.
Eco-Friendly Solutions
Our efficient exhaust aftertreatment systems and battery storage solutions for low-emission or emission-free operation are ideal for use in enclosed areas such as factory or port facilities.
Customized Adaptations
We offer customized solutions through technical pre-analyses, including load cycle simulations and 3D modeling, to perfectly tailor each locomotive to its operational conditions.
Comprehensive Service Portfolio
Zeppelin Power Systems offers assembly, test rig tests, certified approvals, and fast spare parts supply – ensuring maximum operational safety and quick readiness for use.
Innovative Technologies and Sustainability
Our Cat engines not only deliver outstanding performance and reliability but can also be seamlessly integrated with state-of-the-art battery storage systems. This combination creates an ideal solution for operators of track laying machines who focus on efficiency, sustainability, and reduced operating costs.
Global Availability, Fast Spare Parts Supply
With a global network of certified technicians, 24/7 availability, and over 1.4 million spare parts available for immediate delivery, Zeppelin Power Systems ensures maximum operational readiness of your machines – minimizing downtime.
Zeppelin Power Systems Solutions for Rail
Intelligent Drive Concepts for Shunting Locomotives: Lower Consumption, Fewer Emissions
Redundant drive systems with Cat engines and battery storage
Shunting locomotives require flexible and efficient drive concepts. Zeppelin Power Systems relies on a multi-engine strategy with Cat diesel engines. When low power demand is needed, only the necessary engines are activated, reducing fuel consumption and emissions.
Battery storage expands operational possibilities, particularly in factory railroads. They allow for emission-free operation in enclosed spaces and enhance system flexibility. Smaller engine units simplify the integration of peripheral systems like cooling and exhaust aftertreatment.
Another advantage is the high availability of the locomotive. In the event of an engine failure, the remaining engines take over operations, while the battery storage continuously supplies energy even during short operational periods, minimizing downtime and maximizing operational readiness.
Diesel-hydraulic or diesel-electric
Depending on the application and customer requirements, we offer diesel-hydraulic or diesel-electric drive systems. Diesel-hydraulic systems are particularly suited for applications with high starting tractive effort and short operating periods, while diesel-electric solutions excel in efficiency and power during continuous operation. Thanks to our modular approach, both options can be perfectly adapted to different operating conditions and performance requirements.
Looking for powerful and efficient drive solutions for your shunting locomotives? We would be happy to advise you.
Customized Engine Concepts from Zeppelin Power Systems: Optimized for Your Specific Application Profiles
Cat diesel engines for car trains
For the demanding applications of car trains and port logistics, Zeppelin Power Systems has developed specialized drive solutions. Our Cat diesel engines are designed for maximum performance and reliability – even under the toughest operating conditions.
The engine technology is customized to meet specific requirements. In car trains, this means precise shunting operations with optimal power delivery. In port handling facilities, robustness and durability are key. Our engines handle salt, moisture, and mechanical stress without any loss of performance.
Our engineers develop drive solutions that optimally combine power, efficiency, and cost-effectiveness. Through modular concepts and intelligent control technologies, we create drives that meet the highest standards in rail transport.
Optimal customization through technical pre-analysis
Our service begins with technical pre-analysis. Using load cycle simulations and operational assessments, we develop solutions that are precisely tailored to the requirements of your locomotives. We take into account factors such as cooling needs, space constraints, and operating modes – such as frequent stopping and starting, which is typical in shunting operations.
Comprehensive service and certified quality
Zeppelin Power Systems provides not only drive systems but also complete solutions that include assembly and testing. Our engine units are pre-installed at the factory, tested on test rigs, and approved by the customer – ensuring maximum operational safety and quick readiness for use. We also customize exhaust aftertreatment systems to meet your requirements and ensure the necessary certification.
Would you like to learn more about custom-designed drive technologies for shunting locomotives? We are happy to assist you.
Zeppelin Power Systems Digital Solutions for Rail
Our Digital Solutions: Efficiency and Control for Shunting Locomotives
Optimization Through Connected Technologies
Zeppelin Power Systems offers specialized digital solutions such as Active Equipment Connect (AEC), Fleet Operations Center (FOC), and Cat VisionLink for monitoring, analyzing, and controlling shunting locomotives. These technologies leverage precise real-time data to optimize operations, extend maintenance intervals, and sustainably reduce operating costs.
With our digital products, the management and optimization of your shunting locomotive fleets are elevated to a new technical level – ensuring maximum efficiency and reliability in operation.
Zeppelin Power Systems Services for Rail
Complete Service Solutions for Shunting Locomotives from a Single Source
Reliable Service for Your Shunting Locomotives
Shunting locomotives require reliable service solutions – and Zeppelin Power Systems provides exactly that. Our rail service hub in Lippstadt offers more than just maintenance: we ensure your operational continuity.
From direct rail maintenance to fast spare parts supply, retrofitting and modifications, we develop customized solutions. Our 24/7 availability and flexible service contracts ensure maximum efficiency – from factory rail operations to port logistics.
We are your partner for powerful shunting locomotives – from consulting to maintenance
Zeppelin Power Systems integrates high-performance Caterpillar drives into comprehensive shunting locomotive concepts. Our solutions combine powerful engines with systematic consulting, technical design, and proactive maintenance. From initial analysis and technical design to preventive maintenance, we create an integrated service ecosystem. Our goal is to ensure long-term performance and cost-effectiveness.
Planning
- Consulting
- Concept Development
- Project Engineering
Engineering
- Electrical & Installation Planning
- Process Technology
- CAD-based Planning
Project Management
- Site Management
- Technical Procurement
- Quality Assurance
Plant Construction
- Electrical Installation
- Assembly
- Commissioning and Test Run
Service
- Maintenance
- Routine Servicing
- Troubleshooting Service
Powerful drive solutions for efficient shunting operations
Shunting locomotives are the backbone of rail freight transport, particularly for logistics and industrial applications. They combine high maneuverability, strong tractive effort, and independence from electric power grids, making them indispensable in various operational areas.
Railway stations and logistics centers
In railway stations and logistics centers, shunting locomotives handle the precise coupling, uncoupling, and sorting of freight cars. They often move wagons in short intervals, requiring a dynamic and robust drive system. With Cat diesel engines, designed for quick load changes and high efficiency, they ensure smooth and uninterrupted operation.
Factory railroads
On industrial factory railroads, shunting locomotives transport raw materials and finished products. They are often used in tight track layouts or confined spaces. Zeppelin Power Systems provides compact drive systems that still deliver the necessary power for demanding shunting maneuvers. The combination of diesel power and battery storage also allows for emission-free operation in halls or enclosed spaces.
Border crossings
At international rail hubs, shunting locomotives manage the transfer of freight cars between different power systems or track gauges. Maximum flexibility and reliability are crucial in these operations. The diesel drive of Cat engines, which operates independently of electrical networks, is ideal for these demanding tasks.
Ports and container terminals
In ports, shunting locomotives move containers, bulk goods, or other cargo between loading stations and ships. The demands for maneuverability and tractive effort are particularly high in these environments. With robust diesel engines and optimized cooling systems, the drives from Zeppelin Power Systems ensure smooth operations even under heavy loads and challenging conditions.
Zeppelin Power Systems Industry Applications for Rail
High-performance drive systems for various rail vehicles
Our drive solutions cover the entire spectrum of rail transport. With technologically advanced and industry-specific adapted systems, we support passenger, freight, factory, and track construction trains in meeting their respective challenges.
Zeppelin Power Systems Solutions for Rail
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