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Wellbore stimulation – Maximize your oil and gas production

Wellbore stimulation – Maximize your oil and gas production

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Powerful cat power for upstream stimulation

With the comprehensive solutions from Zeppelin Power Systems, based on proven Caterpillar products, wellbore stimulation is carried out efficiently and reliably. Our Cat engines, gensets, and transmissions ensure that oil and gas companies can meet their production goals. The robust and fail-safe technology of Cat ensures smooth operation during your fracking process.

From powerful Cat engines to drives for pumps and compressors, as well as reliable power generators – Zeppelin provides the technical backbone and service that oil and gas companies need for their demanding wellbore stimulations.

Available for you 24/7

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Key benefits for your organization

1.

Customized solutions

We find a solution for every challenge and develop customized drive solutions tailored to the specific requirements of wellbore stimulation, whether for onshore or offshore projects.

2.

Reliable and durable

The Cat engines, gensets, and drive systems are specifically designed for use under harsh conditions, withstanding extreme loads and ensuring maximum reliability and durability.

3.

Operational safety

Our drive systems, engines, and gensets provide maximum operational safety through their robust design and reliable performance, virtually eliminating downtime. Thanks to state-of-the-art technology, they ensure smooth operations, even under challenging conditions.

4.

Premium quality from Caterpillar

With Caterpillar, customers benefit from top-tier technology that minimizes downtime and ensures long-term success. Each product is developed to the highest industry standards to guarantee maximum operational efficiency.

Zeppelin Power Systems Solutions for Oil & Gas

Drive Solutions for a variety of wellbore stimulation processes

Drive Solutions for a variety of wellbore stimulation processes

Wellbore stimulation is a key aspect of well services and essential in oil and gas production, as it enables access to hard-to-reach reserves, increases production rates, and extends the lifespan of production sites.

More oil and gas through increased permeability

The goal of wellbore stimulation is to reinitiate the oil and gas flow and maximize the flow into the wellbore. In oil production, water injection is often used, where large amounts of water are pumped into the wellbore. Since oil is lighter than water, it is pushed upwards and can then exit the wellbore.

In gas production, fracking is typically applied. In this process, a liquid is injected into the wellbore under high pressure to create fractures in the rock. The targeted creation of these fractures significantly increases the gas production rate.

Proven Cat products for water injection and fracking trucks

Our drive systems play a central role in wellbore stimulation and are frequently used in water injection plants to reliably provide the necessary power for the pumping process. Fracking trucks, which carry the wellbore stimulation pumps to inject the fluid into the wellbore, are equipped with powerful engines and transmissions from Caterpillar. The fracking trucks are the core of the fracking process, ensuring improved flow of oil and gas.

Do you have questions about our solutions for wellbore stimulation? We are happy to advise you.

Zeppelin Power Systems Products For Oil & Gas

Cat pump motors, mixing engines, and blender motors guarantee a productive drilling operation

Cat pump motors, mixing engines, and blender motors guarantee a productive drilling operation

For all steps during wellbore stimulation, we offer powerful engines and gensets that restore the flow of oil and gas and optimize production. Due to their reliability, they are perfectly suited for applications in well services.

Pump engines

Cat engines drive pumps that inject liquids such as water, oil, chemicals, or special stimulation solutions (e.g., during hydraulic fracturing) into a wellbore or pipelines. Pump motors are also essential for pressurizing reservoirs or for oil and water transport in pipelines.

Mixing engines

During fracking, a mixture of water, sand, and chemicals is often required. Our mixing engines ensure that these components are blended to the correct consistency and concentration before being pumped into the wellbore.

Blender engines

Our extensive product portfolio also includes blender engines. These are responsible for the drive system of blender units, which generate mixtures of various liquids and solids before they are injected into the wellbore.

Would you like to learn more about our engines and gensets for wellbore stimulation? We are happy to advise you.

Zeppelin Power Systems Solutions for Oil & Gas

Mobile and stationary containers for the oil and gas industry

Safe and certified for extreme conditions

Safe and certified for extreme conditions

Our customized container solutions provide mobile power supply, compressor and pumping systems, control centers, and battery storage systems – all in compact, portable containers.

Our solutions enable quick readiness and easy transport to remote drilling sites. Thanks to their modular expandability and robust construction, they are ideal for use in extreme conditions. Additionally, they meet the highest safety and environmental standards, are internationally certified, and ATEX-compliant.

Complete solutions for wellbore stimulation

Our complete solutions for wellbore stimulation offer seamless integration of cutting-edge technology and customized components. From planning and execution to optimization, we ensure that every aspect of the stimulation is perfectly aligned with the reservoir’s requirements. With a focus on maximum production output and operational safety, our solutions significantly enhance the productivity and lifespan of your wells.

Planning

  • Consulting
  • Concept Development
  • Project Engineering

Engineering

  • Electrical & Installation Planning
  • Process Technology
  • CAD-based Planning

Project Management

  • Site Management
  • Technical Procurement
  • Quality Assurance

Plant Construction

  • Electrical Installation
  • Assembly
  • Commissioning and Test Run

Service

  • Maintenance
  • Routine Servicing
  • Troubleshooting Service

An overview of the various wellbore stimulation techniques

Wellbore stimulation includes a range of procedures aimed at increasing the flow of oil or gas from a reservoir. These techniques are used when the natural permeability of the rock is insufficient or when the flow decreases over time. There are various stimulation methods, each applied depending on the type and conditions of the reservoir.

Hydraulic Fracturing (Fracking)

Hydraulic fracturing (fracking) is a multi-stage process used to extract oil and gas from hard-to-reach reservoirs. First, the wellbore is secured with steel and cement casing to create safe access to the reservoir. Then, targeted perforations are made along the wellbore into the surrounding rock. A mixture of water, chemicals, and sand is pumped into the wellbore under high pressure. The pressure generates fractures in the surrounding rock, which facilitates the flow of oil or gas. The sand keeps these fractures open, allowing hydrocarbons to flow to the surface. This technique is commonly used in dense rock formations, such as shale, to access previously unreachable resources.

At this point, fracking trucks play a crucial role. They transport the pumps and systems that inject a mixture of water, sand, and chemical additives under very high pressure (up to 600 bar) into the wellbore. This pressure generates fractures in the surrounding rock, often extending several hundred meters. The added sand keeps the fractures open, allowing the trapped oil or gas to flow to the surface via the wellbore.

Acidizing

Acidizing is a wellbore stimulation technique where acid, typically hydrochloric acid, is pumped into the wellbore to improve oil or gas flow. This is done by chemically dissolving the surrounding rock, especially limestone or dolomite, thereby increasing permeability. Matrix acidizing aims to clean clogged pore spaces, while fracture acidizing creates and expands fractures in the rock. This method is particularly useful in carbonate reservoirs.

Matrixstimulation

Matrix stimulation is a technique used to increase the permeability of a reservoir without fracturing the rock. Chemical solutions, such as acids or solvents, are injected into the wellbore under low pressure to remove deposits or blockages in the pore spaces. This improves the flow of oil or gas into the wellbore. Matrix stimulation is often applied in older fields or when production issues arise, to remove deposits like paraffin or mineral residues. This technique is less invasive than hydraulic fracturing and is particularly suitable for sandstone formations, where contamination is the main cause of production decline.

Waterflooding

Waterflooding is a secondary oil recovery technique where water is injected into the reservoir to increase pressure and displace remaining oil. This water is typically injected through injection wells at the edges of the oil field, pushing the oil toward the production wells. This method is commonly used in older fields where the natural reservoir pressure has declined.

Gas-Injection

Gas injection is a stimulation method where gases such as nitrogen, methane, or carbon dioxide (CO₂) are injected into a reservoir to increase pressure and promote oil flow. In CO₂ injection, the gas can partially dissolve the oil in the reservoir, facilitating its flow. This technique is particularly used in oil-rich formations where the natural pressure is insufficient.

Zeppelin Power Systems industries

High-performance drive systems for fracking trucks

Zeppelin Power Systems offers customized drive solutions for fracking trucks used in hydraulic fracturing in the oil and gas industry. Our powerful and reliable systems ensure efficient and safe execution of these demanding processes. By precisely tailoring our solutions to the specific requirements of fracking applications, we contribute to optimized performance and maximum operational safety.

Looking for support? We are happy to help.

Zeppelin Power Systems Products For Oil & Gas

Customized drive concepts for wellbore stimulation

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Zeppelin Power Systems offers a comprehensive portfolio of Cat engines and gensets specifically designed to meet the demanding requirements of wellbore stimulation in the oil and gas industry. Our Cat products are renowned for their outstanding efficiency and reliability, even under extreme conditions, and play a key role in optimizing wellbore stimulation processes.

Zeppelin Power Systems Resources for Oil & Gas

Brochures and certificates for Oil & Gas available for download

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Engine Ratings Guide

High-Performance Drives for Fracking Trucks – Precision & Efficiency | Zeppelin Power Systems-Engine Ratings Guide

Engine Ratings Guide

Download PDF Brochure | 21 MB
You can find more information about our Well Services in the brochure

High-Performance Drives for Fracking Trucks – Precision & Efficiency | Zeppelin Power Systems-You can find more information about our Well Services in the brochure

You can find more information about our Well Services in the brochure

Download PDF Brochure | 2 MB