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Solutions for Floating Production, Storage and Offloading (FPSO) units

Solutions for Floating Production, Storage and Offloading (FPSO) units

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Optimize oil and gas production on your FPSO vessel with Cat drives

Engines and gensets are essential for nearly all critical systems on an FPSO vessel (Floating Production Storage and Offloading Unit). They ensure oil production, processing, crew supply, and maintain stable operations in often harsh offshore environments.

Our offshore drives cover a wide range of power outputs, making them flexible to meet the requirements of any FPSO vessel. Whether for low-capacity pumping systems or high-performance pumps, our solutions always provide optimal power. This ensures that for every phase of your offshore production, you have the right driving force, maximizing efficiency and reliability while minimizing energy consumption.

Planning

  • Consulting
  • Concept Development
  • Project Engineering

Engineering

  • Electrical & Installation Planning
  • Process Technology
  • CAD-based Planning

Project Management

  • Site Management
  • Technical Procurement
  • Quality Assurance

Plant Construction

  • Electrical Installation
  • Assembly
  • Commissioning and Test Run

Service

  • Maintenance
  • Routine Servicing
  • Troubleshooting Service
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Key benefits for your organization

1.

Mobility and Flexibility

Since FPSOs are mobile and can change location when needed, we provide compact and flexible engines and gensets to enable easy integration and adaptation to changing operating conditions.

2.

Positional stability under offshore conditions

Our drive systems are designed for dynamic positioning, offering precise control even in strong winds and rough seas to ensure continuous production and storage.

3.

compact and lightweight design

Thanks to optimized design, our drive systems are space-saving and lightweight. This makes them ideal for the limited space on FPSOs – without compromising on performance.

4.

Minimal maintenance requirements

With durable components and a design specifically tailored for offshore use, maintenance efforts are significantly reduced, maximizing uptime and minimizing downtime.

Zeppelin Power Systems Solutions for Oil & Gas

Production, processing, storage: Scalable solutions for variable requirements on FPSO vessels

Production, processing, storage: Scalable solutions for variable requirements on FPSO vessels

Our drive systems support all key functions of an FPSO vessel. Whether for driving pumps and compressors in production systems or storage tanks, our products are flexible and precisely adapted to your specific operating conditions.

Efficient oil and gas production

Transfer pumps on FPSO vessels are high-performance systems that reliably transport crude oil and gas from subsea wells to the processing plant. With our products, we help ensure the safety of the production process. We provide powerful, low-maintenance engines that are perfectly matched to the requirements of the pumps and throughput volumes, ensuring continuous production.

Gas compression on FPSO vessels

Gas compression solutions on FPSO vessels are crucial for processing natural gas for transportation or reinjection into underground storage. In harsh offshore conditions, everything must function reliably. Our engines have proven to be highly reliable for compressor systems. They are compact enough for limited space onboard and can withstand vibrations and corrosive environments. A key advantage is their ability to adapt to variable gas compositions and flow rates, always ensuring reliable operation.

Do you have any questions? We are happy to advise you if you're looking for comprehensive, tailored solutions for your FPSO vessel.

We are always by your side with comprehensive services

Comprehensive services for upstream and midstream applications

Comprehensive services for upstream and midstream applications

Zeppelin Power Systems offers tailored service solutions for the oil and gas industry. Our services include regular maintenance and 24/7 emergency support for onshore and offshore facilities, as well as quick spare parts delivery for critical equipment. We assist you with expert consulting, training, and digital solutions for process optimization.

Through modernization and retrofit projects, we enhance the efficiency of your facilities and reduce emissions. Our holistic approach maximizes operational readiness and sustainability in oil and gas production, ensuring reliable and safe production.

Transparency and efficiency with our digital solutions

Transparency and efficiency with our digital solutions

Zeppelin Power Systems offers advanced digital solutions tailored to the needs of the oil and gas industry. These innovative technologies enable enhanced monitoring, control, and optimization of systems and processes.

Our digital solutions help companies improve efficiency, reduce costs, and increase safety. By integrating these technologies, businesses in the oil and gas sector can enhance their competitiveness in an increasingly challenging market environment.

The functions of the FPSO vessel in the oil and gas industry

An FPSO (Floating Production, Storage, and Offloading) vessel plays a central role in the oil and gas industry, especially in remote offshore fields. These specialized ships are designed for the production, processing, storage, and offloading of oil and gas directly at sea, offering high flexibility and efficiency in offshore extraction. FPSOs are often used when the construction of a fixed platform is not economical due to deep waters or difficult-to-reach reservoirs.

Production and Processing

FPSO vessels are directly connected to subsea wells and take on the extraction of raw materials. The onboard processing facilities separate crude oil, natural gas, and water, remove impurities, and prepare the extracted oil for storage. The initial processing steps are carried out offshore, facilitating the further transportation and utilization of the raw material.

Storage

A key feature of the FPSO vessel is its storage capacity. Special storage tanks safely hold the processed oil until it can be picked up and transported by tankers. The storage tanks are designed to remain stable even under challenging weather conditions. Heating systems and inert gas systems ensure that the oil remains flowable and safe, minimizing fire risks.

Offloading

When the storage tanks reach a certain capacity, the oil is carefully offloaded to tankers using motor-driven pumps, which then transport the oil to the market or for further processing on land. The offloading processes on an FPSO are optimized to ensure safe and efficient operations even in rough seas.

Looking for support? We are happy to help.

Zeppelin Power Systems Resources for Oil & Gas

Brochures and certificates for Oil & Gas available for download

Show all Resources for Oil & Gasarrow-long-right
Engine Ratings Guide

High-Performance Drives for Fracking Trucks – Precision & Efficiency | Zeppelin Power Systems-Engine Ratings Guide

Engine Ratings Guide

Download PDF Brochure | 21 MB
You can find more information about our Well Services in the brochure

High-Performance Drives for Fracking Trucks – Precision & Efficiency | Zeppelin Power Systems-You can find more information about our Well Services in the brochure

You can find more information about our Well Services in the brochure

Download PDF Brochure | 2 MB