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High-performance drive solutions with Cat industrial engines for mining

High-performance drive solutions with Cat industrial engines for mining

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Robust industrial engines for your mining equipment

In mining, machines and drive systems are pushed to their limits every day. The unique challenges – from extreme operating conditions and long running hours to high performance demands – require particularly robust and reliable solutions. This is where Zeppelin Power Systems comes in: With a holistic approach that combines powerful Cat industrial engines, comprehensive service, and innovative digital solutions, we develop customized drive concepts that ensure efficient and reliable operation in mines, quarries, and all demanding mining applications.

Available for you 24/7

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Key benefits for your organization

1.

Extensive range of industrial engines

Caterpillar offers a wide range of industrial engines with various power ratings, sizes, and emission standards. We help you find the optimal drive solutions tailored to your specific requirements.

2.

Maximum performance and efficiency

Our industrial engines stand out with their ample power reserves while maintaining fuel efficiency. As your partner, Zeppelin Power Systems ensures seamless integration and customization to meet your specific machine requirements.

3.

Sustainable drive solutions for mining

With alternative drive solutions such as electric, hybrid, and hydrogen technologies, we reduce emissions, lower operating costs, and drive decarbonization in mining – ensuring greater efficiency and a sustainable future.

4.

Global service and support

Our extensive service network, fast spare parts availability, and technical training ensure maximum uptime and long-term operational reliability for our customers.

5.

Digital solutions and condition monitoring

Modern control systems and digital monitoring enable early fault detection and optimized maintenance planning. Zeppelin Power Systems provides smart solutions for maximum operational safety.

6.

Overhauls and replacement engines

Our customers benefit from cost-effective alternatives with refurbished engines and components. Zeppelin Power Systems provides an economical and sustainable solution for long-lasting machinery.

High-performance drive solutions for mining – underground and surface operations

Whether in underground mining with compact specialized vehicles or in surface mining with powerful machines for raw material extraction – the mining industry demands robust, high-performance, and efficient drive solutions. We provide customized Caterpillar industrial engines designed for durability, intelligent control technology, and high fuel efficiency.

High-performance drive solutions for mining – underground and surface operations

Maximum performance for every mining application

From heavy-duty mining vehicles such as haul trucks, wheel loaders, and excavators to tunnel boring machines, drilling rigs, and mining scalers, as well as stationary equipment like crushers, screening plants, pumping systems, and conveyors – our industrial engines provide the power needed for maximum productivity. With their high reliability and performance, they ensure efficient and uninterrupted operation in the most demanding environments.

Compact and powerful drive solutions for underground mining

In underground mining, machines are designed to be particularly compact to operate efficiently in low tunnels. Small haul trucks, articulated dumpers, multi-service vehicles, and tunnel boring machines rely on powerful yet space-saving engines. Our specially adapted industrial engines combine high power density with a compact design, making them ideal for integration into machines with low overall height.

Since underground ventilation is complex and costly, low emissions are especially crucial. With our extensive engine portfolio covering various emission standards, we offer solutions for different requirements, helping to reduce exhaust emissions and minimize energy consumption for ventilation systems.

Do you have questions about our drive solutions for mining? Get expert advice!

From IOPU to hydrogen: Complete solutions for mining

From IOPU to hydrogen: Complete solutions for mining

Customized drive solutions for mining

Every mining application has specific drive requirements – from compact machines for underground operations to high-performance drives for large-scale surface mining equipment.

We develop customized solutions precisely tailored to the respective operating conditions. Our precisely engineered Industrial Open Power Units (IOPU) are nearly ready-to-run “plug & play” systems, already equipped with an integrated cooling system, air filter, and exhaust system. These well-thought-out designs allow for quick and easy machine integration.

Our experts design each drive system according to defined technical interfaces, considering all relevant factors – from cooling and oil management to optimal power configuration. Thanks to their modular design, our solutions offer maximum flexibility and efficiency, making them ideal for both specialized machine manufacturers and large industrial enterprises.

Alternative Drives – Efficient, Powerful, and Future-Oriented

Reducing emissions is one of the key challenges in mining. Zeppelin Power Systems focuses on innovative drive solutions that meet a wide range of efficiency and emission reduction requirements. This not only helps optimize operating costs but also makes a significant contribution to sustainably reducing environmental impact.

Modern electric and hybrid drives have already proven to be efficient alternatives for compact underground machines. For larger vehicles, we are developing high-performance hydrogen combustion engines, enabling low-emission operation without compromising the proven performance and reliability of conventional drives.

These advanced technologies offer mining companies numerous benefits: lower emissions, reduced energy consumption, extended maintenance intervals, and sustainable cost savings.

Are you interested? We’re happy to advise you!

Complete Solutions for Mining – From Installation to Maintenance

Zeppelin Power Systems develops comprehensive drive solutions for the demanding mining industry – from strategic concept planning and complex engineering to precise project management and robust plant construction. Our experts design highly efficient and extremely reliable drive systems that withstand the harsh conditions of both underground and open-pit mining environments. With professional installation, continuous maintenance, and state-of-the-art monitoring technologies, we ensure maximum equipment availability, performance efficiency, and sustainability for your mining operations.

Planning

  • Consulting
  • Concept Development
  • Project Engineering

Engineering

  • Electrical & Installation Planning
  • Process Technology
  • CAD-based Planning

Project Management

  • Site Management
  • Technical Procurement
  • Quality Assurance

Plant Construction

  • Electrical Installation
  • Assembly
  • Commissioning and Test Run

Service

  • Maintenance
  • Routine Servicing
  • Troubleshooting Service

Looking for support? We are happy to help.

Zeppelin Power Systems Resources For Industry

Brochures and certificates for industry available for download

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Engine Ratings Guide

Engine Ratings Guide

Download PDF Brochure | 2 MB