Sustainability and decarbonization at Zeppelin Power Systems

In the area of energy generation, we focus on cutting-edge technologies such as highly efficient gas engines, low-emission diesel generators, and large heat pumps. Our digital solutions promote sustainability by optimizing resource use and extending machine lifespans through predictive maintenance.

CHP and large heat pumps: The perfect combination

A notable example is our combined heat and power (CHP) plants, which enable optimal resource utilization through the combined generation of electricity and heat. The additional use of large heat pumps significantly increases efficiency by harnessing waste heat from power generation – for instance, for district heating networks or industrial applications.

Drive technology with 100% hydrogen

Another example of sustainability in the power & heat sector is our Cat gas generators, which can be tailored to the individual needs of our customers with flexible standard equipment and numerous special options. These generators can operate with various types of gas, including up to 100% hydrogen, enabling customized, future-proof, and low-emission energy generation.

With these technologies, we help significantly improve the CO₂ balance of our customers and sustainably reduce energy costs.

In the oil and gas industry, we are also actively driving the shift toward more sustainable energy solutions. Our efficient compression engines minimize energy consumption, while innovative technologies such as waste heat recovery and electrified drive systems significantly improve the CO₂ balance in this demanding sector.

Utilizing flare gas and reducing CO₂

Our Dynamic Gas Blending (DGB) technology enables the simultaneous use of diesel and natural gas, with up to 70% of the diesel being replaced by gas – including flare gas. This reduces fuel costs by up to 50%, significantly lowers CO₂ emissions, and provides flexible usage while maintaining consistent performance.

Efficient operation through hybrid solutions

Additionally, we offer hybrid solutions for onshore drilling rigs and pump stations with flexible energy needs. By combining battery storage systems with diesel generators or gas engines, energy supply becomes more efficient and cost-effective.

Zeppelin Power Systems develops application-specific energy and propulsion systems for industrial sectors such as construction, mining, agriculture and forestry, recycling and environmental technology, logistics, and specialized industrial machinery. The focus lies on technologies that combine high efficiency, low emissions, and long-term operational reliability.

Technology-agnostic solutions for diverse operating environments

Depending on specific requirements, a range of propulsion concepts is used—including hybrid systems with combustion engines and electric drives, battery storage solutions, and zero-emission systems based on fuel cell technology. In construction and agricultural machinery, for example, hybrid powertrains enable demand-oriented power delivery, reduce fuel consumption under partial load, and lower emissions without compromising peak load performance.

For specialized industrial applications, Zeppelin Power Systems develops modular and scalable systems that can be flexibly integrated into both existing and new machinery. These solutions also incorporate digital monitoring and control systems to enable real-time performance analysis, optimize energy flows, and support predictive maintenance.

Energy system analysis as the foundation for decision-making

Each solution is based on a data-driven energy system analysis that considers real-world operating profiles, usage conditions, and economic parameters. In addition, total cost of ownership (TCO) calculations are carried out to assess investment and operating costs transparently over the entire lifecycle.

In this way, Zeppelin Power Systems supports industrial customers in transitioning their energy supply to sustainable, high-performance, and economically viable systems—technology-agnostic and independent of specific manufacturers.